First run of the smoke house for 2014.

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This weekend the inmates and I finally were able to make smoke. Two of the hams were ready to wash and put into the smoke house, one was washed and put back in the cooler. Inmate Brian is leading this process and has done all the reading and math to make sure we are doing everything correctly. Here you see three hams being soaked down and getting ready to go.

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John also helped out with the hams. That’s when he wasn’t busy learning how to weld. We stopped him from welding to pose with a ham. Can you tell what he would rather be doing?

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Here he is happy behind the mask. John is working on our new scalding tank. We’ll use this next month during our hog killing class. We had a few small leaks in the bottom that needed to be skinned over. We also made legs so the tank can sit above a fire and be heated by logs.

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Brian with one of the hams getting it ready. There is a lot of work getting the hams to this point. We started off with 50 pound feeder pigs and ended up here, ready to go in the smoker. Its a proud moment.

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Here is Brian hanging up his last ham of the day. We followed up with a bunch of other stuff so the hams wouldn’t get lonely. You can see all the items we put into the smoker in the following short video.

Arctic weather

The arctic weather that is hitting everyone is making it’s way here today. It was 61 degrees this morning and windy. I wore pants and a shirt to milk and was a little warm. By 10am it’s supposed to be 40 and by tonight it’s 12 to 8 degrees depending on who’s forecast you watch. 8 degrees is Wisconsin cold. It’s cold that I don’t like to see. It’s hard on the animals and hard on the facilities. We’ve managed to not have any issues with the cow waterer this winter, even with the freezes. The water hose freezes at night, but then thaws during the day and the cows get all their water like normal. However tonight it’s going to freeze hard, then not get above freezing all day tomorrow so there is no opportunity for the cows to get their water. It looks like we’ll be unhooking the water hose and draining it, then hooking it up to fill the trough, then unhooking and draining again. A lot of labor for water. This is all if we can even drain it properly. If not, it’ll be buckets of water to fill the water trough, meaning even more labor. Fortunately trough itself doesn’t freeze so we can water throughout the day.

Speaking of freezing, the pig waterer froze Saturday and broke in two places. We’ve switched to an alternate waterer. Pigs don’t drink much water anyway, especially since they have two pallets of watermelons to eat. That should keep them well hydrated through this cold spell.

Looks like it’ll be a day and night of stoking the boiler to keep the heat going. 8 degrees is a new low for the boiler so this should be a good test. I know the boiler will keep up. The question is will the wood and the stoker.

Working with the Princess

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Today I am working for The Princess on a school project. We are building the hanging gardens of Babylon, one of the ancient wonders of the world. We are doing it to scale so no big framing work today however we had to make an ancient water lift system to pump the water to the plants.

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While this is a collaborative effort, The Princess handles all the critical jobs and design efforts. She is also in charge of all the math. I provide dumb labor and hit things with hammers.

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The Princess is in charge of MIG welding while I have to handle TIG. At 7 she is not quite ready for TIG yet.

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After a few hours of work, we did have to take a break to feed the pigs. Tomatoes, baby carrots, and bananas. Not a bad breakfast if you are a pig.

We will work the rest of the day on the gardens, then tonight we will be processing 4 deer that are showing up. A gift from a friend at the end of deer season. Looks like the room we made in the freezer lately from pork is getting replaced by venison. Spork and The Princess will of course be in the thick of any meat processing, as always.

And to think

A few months ago I was worried what we were going to do for pig food for the winter. I don’t feed corn to my pigs unless it’s still in the husk(I.e. Fresh). They only get fresh vegetables and table scraps. The problem was that with winter coming the fresh veggies were drying up.

Enter the Mexican farmers market. They bring fresh veggies from Florida weekly and sell year around. We have gone from famine to feast with our food supply but today jumped to a whole other level. Here is what we picked up, just today from one vendor.

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I had to shoot it in panorama just to get it to fit in the screen. That’s a trailer full and a DUMP TRUCK full of food, well above the sideboards for both. In 24 hours we picked up about 11 pallets of food. At about 1000 pounds per pallet that’s an amazing amount of food for the cost of gas. Of course our pigs cannot begin to keep up so the cows are getting all they can eat as well and they are loving it. What they don’t eat the trample into the ground and the ground loves it as well. We are feeding on our worst pasture so hopefully next year we will see some marked improvement.

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In case you are wondering, we handle the food on both ends with forklifts so the labor isn’t that bad although it will take at least an hour just to burn all the cardboard boxes tomorrow.

Starting the hams

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So today we started the hams down their months long process of going from raw meat to smoked hams. Here you see inmate Brian salting the last ham. We had a total of 76.6 pounds in the four hams. Ham #1 is 12.4 pounds. Ham #2 is 11 pounds. Ham #3 is the big boy at 38.6 pounds. Ham #4 is 14.6. All were coated in salt and insta-cure #2. There was 3 1/8 oz of insta cure in the mix and that was enough for two complete coatings.

From bang to bacon class offered

From Bang to Bacon

In response to customer requests, we are conducting our first ever open event. On December 7th 2013 come out to our family farm and participate in an old fashioned hog killing. We are located 15 minutes from downtown Raleigh on 84 acres of dedicated farmland. Weather permitting we are going to host our first ever public class for aspiring homesteaders and foodies to learn how to go from a live pig to finished products such as bacon, ham, ground pork, jowl bacon, and even liver pate and scrapple. This will be a true nose to tail event and participants will be able to roll up their sleeves and get involved to whatever level they desire.

This will be a one-day event, focusing on traditional methods of harvesting and processing a single pig raised on our homestead. The day will start at 7:30am where everyone will be greeted and given a quick tour of our farm. Afterwards we will process the pig humanely, then wash, bleed, gut, scald, and scrape the pig to get it ready to go into the walk-in cooler. Once the pig is in the cooler, we’ll remove another pig, previously processed and properly cooled and go to work on butchering the carcass into its usable pieces. At the same time, we will take the organ meats from the first pig and conduct a simultaneous session in our kitchen on how to make pate and/or scrapple, along with other traditional hog killing day staples of yesteryear.

Lastly, we will traditionally process the bacon, hams, etc in our on farm smoke house.

In addition to myself, we will be assisted by:

Brent Miller and Brian Reeves who will be handling the Charcuterie, smoking, and salting portion of the class.

And of course our hard working farm interns who will be doing all sorts of things to make this event one you will enjoy.

There will be an excellent ratio of students to instructors so everyone should have time and opportunity to ask questions and get involved in each aspect of processing. Some of what we’ll be doing will be going on simultaneously so you will need to decide what parts interest you the most. I need to note that we are not professional butchers, chefs, or culinary experts. We are simply farmers opening our farm and sharing our experience. This is a wide ranging beginner level class designed to give you full immersion into farm life.

This is an aggressive schedule and will be a long day going from dawn till dark with plenty of opportunities for everyone to get involved to a level they are comfortable with.

Costs will be $95 per person and we will limit attendance to 20 people.

This will be an outside event, with time spent inside in some small portions. Be prepared to be outdoors. Heat is available during the outdoor portion so you can warm up if you get cold but wear layers so you are prepared. A bathroom is available as well.

Reservations required, payment up front will be required to hold your position.

Learn more about our farm at www.ninjacowfarm.com or at www.facebook.com/ninjacowfarm

For reservations, please email dan@ninjacowfarm.com

Anyone committing and safety violations or causing undue stress to our animals or other students will be asked to leave. This will be a fun day of learning and we intend to keep everyone safe and enjoying the day.

We will not be selling any of the meat that is being processed the day of our class. It is for use on our farm by my family only. We do have USDA inspected pork previously processed that will be available if someone desires to purchase however this will not be a sales event.

 

Morning update

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This morning sunrise as we finished our chores. The Princess is the photographer.

The cold weather has abated somewhat this morning although it was still 45 degrees when we started. The cows were up and ready to move this morning as the Princess and I made our way over to them. All 24 cows were looking good and even in the pre-dawn light they went straight to eating. The paddock they are on today which is the beginning of the main pasture close to the woods as we come across from the pasture by the golf course road has some really good looking grass. They should have a belly full by mid-morning.

We also fed the pigs this morning what we didn’t get them last night. The scarfed it up in just a few minutes and were back begging for more. They will get a good load of food this afternoon so the fat little piglets can get a bit fatter. They are getting seriously round, like little oinker cherubs.

We have another farmer interested in buying a couple of our piglets plus we need to take two of the pink pigs and have them processed. Then we are saving two pink pigs for the hog killing class. That will leave us with Penelope and 7 kids for the winter. With our Latin source of winter food, we should be in good shape for the winter after all the changes.

Afternoon treat

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Yesterday the cows were on a sliver of a paddock that had pretty thin grass to boot. Inmate John had rightfully suggested I take a look and maybe move the cows early. He was right. Here they are onto their new grass. They were most pleased and went straight to work. I am really looking forward to when we can move the cows more than once per day. They really go to town on new grass.

Miguel has been doing some reconnoitering for me and has turned me onto another market for produce. This time at the Latin market. I am slowly working my way to Rednexican but my Spanish was woefully inadequate for this trip. Fortunately Miguel met me after work and he charmed El Jeffe of the market into letting us have an entire pallet of food with promises of more to come. And some apples and pineapple for the kids. And a lead on a tractor rental. I had to get Miguel out of there before he owned the stand. He is a charmer.

So this solves our dilemma of how to feed this winter since the regular market has shut down. The Latin market is open all winter so we should have a steady supply of fresh food for the piggies and the cows.

Did I mention that we have bacon?

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Hot off the slicer, a full rasher of bacon ready to be vacuum sealed.

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The Princess was in charge of the vacuum sealing and did all of these perfectly. It’s such a help to have great helpers. Not pictured is Spork who helped me by opening and holding each bag.